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From 2023, several machine units Packaging industry

Hungarian Special-Purpose Machine Grand Prix 2026 – 2nd place

NP premium paper bag production line

A fully automated production line that turns printed and die-cut blanks into packaging-ready premium paper bags without any human intervention – complete with twisted handles and a reinforced top and base. Several units of the machine family are in operation, the most recent ones delivered to an overseas plant.

• Nachi robots
• Omron NX502
• EtherCAT
• Hot-melt
• Machine vision

Technical details

• Cycle time of 6.7 s (size S) and 7 s (sizes M and L), at over 90% availability
• Three bag sizes, produced from 160 g/m² recycled paper
• Four robots: a blank feeder, a distributor and two pick-off robots on linear axes, with a repeatability of ±0.04–0.05 mm
• Seven vacuum trays index the blank between the stations, with positioning repeatability below 0.2 mm
• Concealed, knot-free handle fixing: the handle is embedded into the reinforcement during the top folding and pneumatic pressing
• 2D adhesive printing with 18 nozzles and bidirectional printing; thanks to the four-layer bond the base is stable without any additional reinforcement
• Four parallel forming units bridge the slower forming phase, and the line is closed by a Japanese-style flattening and pressing belt
• Omron NX502 control over an EtherCAT network, industrial tablet operator interface, dual-channel safety system
• Overall dimensions of 18.2 × 5.7 × 3.5 m and a weight of some 13 tonnes; the complete line is run by 2 operators

2021 FMCG and household products

Autoline 3 – sponge product production line

A three-section automatic line that turns sponge sheets into finished products: cutting, double-sided milling, then turning the finished pieces, arranging them into packs and feeding the packaging machine.

• Omron NJ
• Omron 1S servo
• High-speed cutting
• Milling

Technical details

• Output: 240 pcs/min, which at two pieces per pack means 45 packs/min
• First section: cuts the sheet into strips and feeds them into a twin milling cell – eight milling discs work in parallel
• Second section: collects the strips in a buffer and cuts them into blocks
• Third section: turns the finished pieces, arranges 1–5 pieces per pack in one or two layers, and hands them over to the packaging line
• Cutting accuracy of ±1 mm on the side edges, a maximum of 0.5% scrap and at least 95% availability
• Sheet changeover in 11 seconds, product changeover in no more than 10 minutes with one operator, 96 product recipes stored on the operator interface
• Omron NJ control, NA operator panel, servo drives and frequency inverters; overall dimensions of 7 × 5 × 2.1 m and a weight of some 4.8 tonnes

2016 Aluminium industry, automotive supplier

Robotic machining and inspection cell

A robot cell serving the machining of aluminium automotive components, covering every step from loading the milling machine through engraving and thread inspection to camera-based final inspection and palletising.

• Fanuc robot
• Omron control
• Machine vision
• Torque measurement

Technical details

• A six-axis robot serves the machining centre: it picks the workpiece out of the bin, places it into a positioning station, loads it into the milling machine, then cleans the part and the fixture with compressed air
• Machining is followed by engraving, thread inspection based on torque measurement, and finally camera-based inspection
• Good parts are stacked onto a pallet by the robot, while rejects are carried out of the cell on a separate conveyor; a dedicated conveyor is available for sampling without stopping production
• Three-bin material flow: two bins are always active while the third one waits to be exchanged, so a bin change never stops production
• Capacity: 740 pcs per shift and 355,000 pcs per year of one of the product types, in 24/7 operation
• Required overall equipment effectiveness (OEE) above 95.8%; the cell can be switched to manual mode within two hours
• Three gripper types (parallel, vacuum and tray gripper), overall dimensions of 4.5 × 3.2 × 2.6 m

2022–2024 Electrical fittings manufacturing

9-robot automated assembly and packaging line

A line performing the complete assembly and packaging of cable clamps: vision-guided robotic part picking, rotary table screwdriving, camera-based quality inspection, automatic boxing, labelling and palletising – all with a single operator.

• Nachi robots
• Omron NX1P
• EtherCAT
• Machine vision
• Servo screwdriving

Technical details

• Nine robots work on the line: four pick the parts off vision-guided feeding conveyors, the remaining ones handle boxing, case packing and palletising
• Eight-station rotary table with an index drive, a cycle time of 4.4 s and two products per cycle
• Accepted capacity of 1080 pcs/hour with a maximum of 1% machine-related scrap
• Five vision systems: four control the part feeding for the robots, one inspects quality at the end of the rotary table using infrared backlighting
• Four servo screwdriving units with a torque range of 0.3–1.5 Nm and depth monitoring
• The carton is folded and filled by a robot, closed by a pneumatic station and labelled by an automatic labeller
• Recipe-based product changeover, with 27 stored recipes and 25 product variants verified at the factory acceptance test
• Omron NX1P control over an EtherCAT network, 22" industrial PC operator interface; overall dimensions of 13 × 6 × 2.5 m
• Operator headcount: 1 person; required overall equipment effectiveness of 95%

2019–2020 FMCG and household products

Hungarian Special-Purpose Machine Grand Prix 2025 – 3rd place

Tetris – air freshener production and inspection line

A production line that receives the soap bars coming off the extruders, cleans them, identifies them by camera and places them into nests with robots, with camera-based quality inspection, automatic closing and robotic unloading.

• Fanuc SCARA
• Fanuc iRVision
• Omron NA
• Servo manipulators

Technical details

• Eight SCARA robots work in two rows, each with its own camera and lighting, picking the product off a moving conveyor with conveyor tracking
• Capacity of 110 pcs/min, with the system prepared for 130 pcs/min and two further robots
• Self-cleaning conveyor section with exchangeable rotary brushes, height-checking sensors and air-knife reject ejection; a return conveyor carries the rejects back to the extruder
• Nested conveyor with 8 or 16 cages per pallet, four servo-driven linear pallet manipulators and a pallet change time of 1.5 seconds
• Sixteen independent closing units close the cages based on the information from the camera
• A six-axis robot places the product into crates, 2 × 8 pieces at a time, with a cycle time of 8 seconds
• Camera-based quality inspection at two stations, RFID operator identification with several authorisation levels
• Required efficiency of 93.5% and availability above 94%